Maintenance
GPS is one of Global Companies, which specialized in operation, maintenance, installation, development, Commissioning and pre-commissioning for the oil and gas, petrochemical, fertilizer, electricity, water and cement sectors, among others. GPS wide range of services includes, but is not limited to, long-term operation and maintenance, overhaul of high-tech plant equipment, and development of plant-specific standard operating and maintenance procedures. Which is known to require a great deal of innovation and many technical approaches.
Maintenance
GPS Is an integrated services package targeting the sustain preservation and optimum regularity of client assets up to its mission-ready operational conditions, with ultimate care to minimize cost, optimize quality, eliminate/reduce HSE-related risks, limit equipment failure costs and boost consistency with operational requirements.
GPS Main Maintenance Objectives:
- Manpower Resources: Continually seek to improve personnel skills, effectiveness, and safety performance.
- Management Control: Maintain the assets consistent with business objectives.
- Manage, control, and record all maintenance activities and resources using a computerized maintenance and materials management system.
- Continually seek to improve the availability, reliability, safety and environmental performance of the assets.
- Effectively manage and control spare parts stock materials and consumables inventories.
So, it’s considered as the backbone of GPS as it’s a long term contractual relationship, through which GPS provides the client with the resources needed for a complete turnkey package or any portion of the following:
- Provision of competent Manpower with necessary logistics.
- Maintenance Engineering
- Maintenance Planning (CMMS) – Execution & implementation.
- Material management & stock control.
- Major equipment overhauling & turn-around.
- Execution of upgrading, expansion & modification to existing facilities.
- Reliability Centered Maintenance (RCM)
- Supporting Services (Scaffolding, Lifting Operation, Insulation, Painting, NDT, Heavy Equipment …etc.).
- Workshop Operation Activities.
- Outsourced Specialized Services (Third Party, Vendor/Manufacturer Representatives, Subcontractors…etc.).
GPS services cover the following fields:
- Oil & Gas Fields. * Electrical sectors. * Fertilizer and Petrochemicals. * Others.
- Oil Refinery. * Water Sector. * Transportation.
- LNG Plants. * Industrial Sector. * Cement.
Global Maintenance contracts are Target Oriented, specifying a set of targets has to be reached,
in terms of Availability, Reliability, Failure Frequency, Regularity, HSE objectives…etc., all requirements to achieve these targets are GPS responsibilities.
GPS excel in improving the efficiency, productivity and quality of our clients operations while minimizing environmental impact
GPS can support more than one type of contracting to get our Services:
- Long-term Service Agreement, Planned, Maintenance & Overhaul Programs.
- Call-Out/Emergency Service Contract.
- Specific Technical Assistance and Troubleshooting.
- Plant Revamping and Upgrades.
- Shut-Down & Emergency Maintenance.
- Tailor made Client Services.
- Spare parts management
Maintenance Services (By Type)
Global Maintenance Concept is to Provide Quality and cost effective maintenance services, consistent with operational requirements, in accordance with agreed preventive/corrective maintenance program, to achieve set of pre-determined goals in safe manner.
- Global Maintenance Contracts
- Computerized Maintenance Management Services (CMMS).
- Condition Based Maintenance (CBM)
- Time Based Maintenance (TBM)
- Routine & Corrective Maintenance
Maintenance Services (By Equipment)
Maintenance works, Overhaul, Retrofit and troubleshooting for the following:
- Turbines & Rotating Equipment, and Reciprocating Engines
- Electrical Equipment & ESP Pumps
- Static Equipment, Piping, Pressure Vessels, Valve Repair, Exchanger Tube Bundle General Mechanical Work, and Cleaning
- Offshore Platforms Maintenance Services, Life Boat & Rubber Finder Maintenance Heavy Equipment Maintenance, Trucks, Forklift, Cranes, Cars, etc.
- Railways, Underground Metro and Rolling
- PSV Test and Calibration
Mechanical maintenance Rotating Equipment:
GPS provides comprehensive repair, refurbishment, and maintenance of rotating equipment in better value for service budgets by utilizing repair opportunities and minimizing spare parts replacements.
Our wide range of maintenance services is available on site or in the workshops for all types of rotating equipment such as, turbines, pumps, compressors, generators, etc.
Static Equipment:
Utilizing the latest maintenance techniques and best management systems to maintain the common static equipment such as, towers, heat exchangers, heaters, piping systems, vessels, etc.
Electrical Maintenance
GPS is highly experienced in power and automation technologies for installation and maintenance applications.
GPS business is defined by using expertise backed you with the latest technologies to achieve modern and stable electrical system check awaited targets including power generation, transmission and distribution utilities.
GPS provides electrical services for process industries such as oil and gas, petrochemicals, mining, metals production, marine, fertilizers, cement, power generation, transmission and distribution utilities, other infrastructure utilities.
Electrical department implements maintenance programs for projects a highly experienced teamwork who has proven its ability to maintain the equipment in the same condition received from stage fixtures, and even managed to improve equipment performance. It’s continuous study of equipment conditions and latest maintenance programs.
Repair operations are conducted in accordance with international codes and standards and by a dedicated team in the reform processes. For this special reason, GPS has partnered with international vendors of reliable experience/output.
Electrical Scope of Work includes but is not limited to the following:
- Maintenance (PM/CM) of all electrical equipment.
- Installation/pre-commissioning/commissioning of all electrical equipment/systems.
- Overhaul maintenance of electrical equipment/systems.
- Testing/calibration the protection relays.
- Testing the switchgears/PMCC included circuit breakers testing.
- Repair of all electrical equipment included supplying the spare parts.
- Supply Experts for electrical installation/pre-commissioning/commissioning/operation.
- Technical support for Engineering/installation/operation.
- Engineering/design of all electrical systems.
- Applications of the solar energy systems.
Instruments & Control
Provide ongoing technical support to operations and maintenance departments, in accordance with international codes and standards (ISA, IEC, .etc.) and technical expertise for the specification, design, purchase, installation, commissioning and maintenance of instrument and Control systems that include, but not limited to, electronic and pneumatic instrumentation, control valves, analyzers, and control systems including distributed control system (DCS), programmable logic controllers (PLC) , safety instrumented systems(SIS), and Analyze data, troubleshoot performance, conduct root cause analysis, and make recommendations to improve instrument, control valve, analyzer and control system reliability.
Instruments & control tasks includes but not limited to the following:
- Generation of engineering solutions to meet client’s requirements with respect to industry codes and standards.
- Assist with securing engineering and Projects business including preparation of associated quotes & studying proposals and tenders.
- Ensure provision of appropriate technical response to client.
- Interface with clients with respect to industry safety/reliability initiatives.
- Prepare, participate in, and approve, Factory Acceptance Tests.
- Responsible for providing guidance and support in resolving technical queries for Instrument & control systems.
- Conduct evaluation and repair for instruments and ensure that all technical issues are properly logged, tracked and well-documented in the Service Management System.
- Provide accurate specifications for instrument, electrical and control systems.
- Review and approve design drawings for construction.
- Evaluate and select instrument, control valve and analyzer solutions.
- Preventive & Corrective Maintenance.